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OPEL Zafira Engine transmission Installation instruction

ZF Trading GmbH Obere Weiden 12 97424 Schweinfurt Germany © by ZF Trading GmbH 0032004_OSOPE019 OPEL Zafira Engine transmission Removing and fitting/replacing manual transmission. Remove: Lift vehicle. Remove lower engine cover. Dismount front exhaust tube Remove catalytic converter. Dismount central silencer. Remove water tank cover. Remove water tank insulation. (see Fig.1) Align engine/gearbox unit by means of holding devices. Remove front axle body Have steering wheel engage in straight position. Unscrew clamping joint. Detach intermediate
spindle. (see Fig.2) Remove battery. Remove battery holder. Vehicles with petrol engine Disconnect lambda sensor connector. (see Fig.3) Secure radiator against falling down by Fig. 2 1 Clamping joint. Fig. 3 1 Lambda sensor connector. Fig. 4 1 Wire. No. Special tool Parts number Footnote Engine transmission 1 Engine support MKM-833-1 2 Adapter plate. MKM-883-2 3 Holding device(s) KM-909-B 4 Holding device(s) KM-6001-A Clutch 1 Blocking tool KM-652 2 Centering mandrel KM-734 F17 gearbox 3

Centering mandrel KM-735 F23 gearbox Required special tools: Fig. 1 1 Fixing bolt(s) means of a wire. (see Fig.4) Remove positive junction cover. Remove fuse. Remove bracket. Disconnect earth cable. Unplug connector(s). (see Fig.5) Attach retaining plate and hang engine on engine bridge. Installation instruction clutch shock absorber page 2 installation instruction – OPEL Zafira Remove wheel housing covers. 

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