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2000 Volkswagen Jetta Sedan Ribbed Belt Removal & Installation
2000 Volkswagen Jetta Sedan Ribbed Belt Removal & Installation
turn crankshaft to cyl. 1 tdc (arrow) (engine with automatic transmission shown). turn crankshaft damper to cyl. 1 tdc (arrows). remove camshaft drive belt guard – upper section install 10-222a support with legs 10-222a/1 as shown. remove overflow reservoir for coolant (hoses remain connected). remove reservoir for power steering fluid (hoses remain connected). remove bolts (arrows) and engine mount. remove vibration damper/belt pulley. remove camshaft drive belt guard center and lower sections. remove bolts for engine bracket from cylinder block (arrows). note: to loosen front screw from bracket, raise engine slightly using the support. mark direction of rotation on belt. release belt tension and take off belt. installing note: if piston is at tdc; the valves could strike the piston while turning the camshaft. a – camshaft drive belt completely removed if camshaft drive belt only has been removed from camshaft. condition pistons must not be positioned at tdc. work sequence bring mark on camshaft into line with the mark on toothed belt guard. place camshaft drive belt on crankshaft pulley and coolant pump (observe engine direction of rotation). install bracket to engine block. tightening torque: 45 nm (33 ft. lbs.) note: insert screws before installing engine support. install camshaft drive belt guard center and lower sections. install vibration damper/belt pulley. tightening torque: 40 nm (30 ft. lbs.) turn crankshaft to cyl. 1 tdc (arrows). install engine mounts (replace bolts). align engine and transmission mounts. install overflow reservoir for coolant. torque to 10 nm (7 ft. lbs.) . install reservoir for power steering fluid. torque to 10 nm (7 ft. lbs.) . place camshaft drive belt on tensioning roller and camshaft sprocket and tension. remove 10-222 a support. b – camshaft drive belt, removed from camshaft sprocket only requirement pistons must not be positioned at tdc. work sequencealign mark on camshaft with line on camshaft drive belt guard. turn crankshaft to tdc cyl. 1. place camshaft drive belt on camshaft sprocket and tension. camshaft drive belt, tensioning requirements engine must be at most warm to the touch camshaft sprocket at cyl. 1 tdc. tension camshaft drive belt by turning eccentric to left with t 10020 2 hole wrench to stop (arrow).
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